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@tonylampada tonylampada commented Nov 28, 2025

Description

This is an attempt to fix train errors found in production.
We still have some trainings failing with stack traces like this one.
/datasets/jWj4jHcFzSROinhwByyZ/versions/7

more context on slack

stack trace below happens around epoch 10 after ~3h

This PR is the result of a "vibe-bugfixing" process with claude-code running the finetuning test on the dataset above.
Claude's explanations about its fixes are down below

matrix contains invalid numeric entries
Traceback (most recent call last):
 File \"/train/bin/run_and_catch_error.py\", line 66, in <module>
 runpy.run_path(path_name=entries[TASK_TYPE], run_name=\"__main__\")
 File \"<frozen runpy>\", line 286, in run_path
 File \"<frozen runpy>\", line 98, in _run_module_code
 File \"<frozen runpy>\", line 88, in _run_code
 File \"config/rftrainer_config.py\", line 10, in <module>
 main()
 File \"/train/adapters/logging_adapter.py\", line 57, in wrapper
 return func(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^
 File \"config/rftrainer_config.py\", line 7, in main
 trainer.monitored_train()
 File \"/train/src/abstract_monitored_trainer.py\", line 152, in monitored_train
 raise self.exc
 File \"/train/src/abstract_monitored_trainer.py\", line 161, in monitor_train
 self.train()
 File \"/train/src/rf_trainer.py\", line 106, in train
 self.training_result = self.ml_trainer.train(
 ^^^^^^^^^^^^^^^^^^^^^^
 File \"/train/src/ml_trainers/sam3/sam3train.py\", line 33, in train
 train_result = single_node_runner(cfg, main_port, callbacks=callbacks)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/train/src/ml_trainers/sam3/sam3train.py\", line 319, in single_node_runner
 result = single_proc_run(local_rank=0, main_port=main_port, cfg=cfg, world_size=num_proc, callbacks=callbacks)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/train/src/ml_trainers/sam3/sam3train.py\", line 285, in single_proc_run
 trainer.run()
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/trainer.py\", line 569, in run
 self.run_train()
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/trainer.py\", line 590, in run_train
 outs = self.train_epoch(dataloader)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/train/src/ml_trainers/sam3/sam3train.py\", line 338, in train_epoch
 out_dict = super().train_epoch(train_loader)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/trainer.py\", line 811, in train_epoch
 self._run_step(batch, phase, loss_mts, extra_loss_mts)
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/trainer.py\", line 948, in _run_step
 loss_dict, batch_size, extra_losses = self._step(
 ^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/trainer.py\", line 503, in _step
 find_stages = model(batch)
 ^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1775, in _wrapped_call_impl
 return self._call_impl(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1786, in _call_impl
 return forward_call(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/parallel/distributed.py\", line 1661, in forward
 else self._run_ddp_forward(*inputs, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/parallel/distributed.py\", line 1487, in _run_ddp_forward
 return self.module(*inputs, **kwargs) # type: ignore[index]
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1775, in _wrapped_call_impl
 return self._call_impl(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1786, in _call_impl
 return forward_call(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/sam3/model/sam3_image.py\", line 567, in forward
 out = self.forward_grounding(
 ^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/sam3/model/sam3_image.py\", line 492, in forward_grounding
 self._compute_matching(out, self.back_convert(find_target))
 File \"/usr/local/lib/python3.12/dist-packages/sam3/model/sam3_image.py\", line 579, in _compute_matching
 out[\"indices\"] = self.matcher(out, targets)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1775, in _wrapped_call_impl
 return self._call_impl(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/nn/modules/module.py\", line 1786, in _call_impl
 return forward_call(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/torch/utils/_contextlib.py\", line 120, in decorate_context
 return func(*args, **kwargs)
 ^^^^^^^^^^^^^^^^^^^^^
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/matcher.py\", line 644, in forward
 _do_matching(c, repeats=repeats, do_filtering=do_filtering)
 File \"/usr/local/lib/python3.12/dist-packages/sam3/train/matcher.py\", line 19, in _do_matching
 i, j = linear_sum_assignment(cost)
 ^^^^^^^^^^^^^^^^^^^^^^^^^^^
ValueError: matrix contains invalid numeric entries

Type of change

Please delete options that are not relevant.

  • Bug fix (non-breaking change which fixes an issue)
  • New feature (non-breaking change which adds functionality)
  • This change requires a documentation update

How has this change been tested, please provide a testcase or example of how you tested the change?

Reproduced with problematic dataset then fixed with new code (pending - training still on epoch 23 rn)

Any specific deployment considerations

For example, documentation changes, usability, usage/costs, secrets, etc.

Docs

  • Docs updated? What were the changes:

@tonylampada
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NaN Bug Fix: Training Crashes with Invalid Numeric Entries

Problem Summary

Training crashes after ~10-12 epochs with two related errors:

  1. Epoch ~10: ValueError: matrix contains invalid numeric entries in linear_sum_assignment()
  2. Epoch ~12: FloatingPointError: Loss is nan, attempting to stop training

A previous fix attempt (commit d6d7900) added epsilon to IoU division but didn't solve the root cause.

Stack Traces

Error 1: Invalid Numeric Entries in Hungarian Matcher (Epoch ~10)

ValueError: matrix contains invalid numeric entries

This error occurs in scipy.optimize.linear_sum_assignment() called from sam3/train/matcher.py:644 when the cost matrix contains NaN or Inf values.

Error 2: Loss is NaN (Epoch ~12)

Training failed with error: Loss is nan, attempting to stop training

Traceback (most recent call last):
  File "/home/ubuntu/sam3/tests/test_instance_segmentation_finetune.py", line 77, in test_instance_segmentation_finetune_minimal
    trainer.run()
  File "/home/ubuntu/sam3/sam3/train/trainer.py", line 569, in run
    self.run_train()
  File "/home/ubuntu/sam3/sam3/train/trainer.py", line 590, in run_train
    outs = self.train_epoch(dataloader)
           ^^^^^^^^^^^^^^^^^^^^^^^^^^^^
  File "/home/ubuntu/sam3/sam3/train/trainer.py", line 879, in train_epoch
    raise e
  File "/home/ubuntu/sam3/sam3/train/trainer.py", line 811, in train_epoch
    self._run_step(batch, phase, loss_mts, extra_loss_mts)
  File "/home/ubuntu/sam3/sam3/train/trainer.py", line 961, in _run_step
    raise FloatingPointError(error_msg)
FloatingPointError: Loss is nan, attempting to stop training

This error occurs when the aggregated loss becomes NaN, triggering the check at trainer.py:957: if not math.isfinite(loss.item()).

Root Cause Analysis

Why NaN/Inf Values Appear

During training, model logits can become extreme (±inf) due to:

  • Gradient accumulation over many batches
  • Learning rate dynamics
  • Certain input batches causing extreme activations

When logits become ±inf, downstream computations produce NaN/Inf:

# Example: sigmoid of extreme values
sigmoid(inf) = 1.0
sigmoid(-inf) = 0.0

# Focal loss with p=1 (from inf logit):
# cost = -α * (1-p)^γ * log(p) + (1-α) * p^γ * log(1-p)
#      = -0.25 * 0^2 * 0 + 0.75 * 1^2 * log(0)
#      = 0.75 * (-inf) = -inf

# GIoU with inf box coordinates returns NaN

Critical Discovery: torch.clamp() Does NOT Fix NaN

>>> import torch
>>> x = torch.tensor([float('nan'), 1.0, float('inf')])
>>> torch.clamp(x, min=-10, max=10)
tensor([nan, 1., 10.])  # NaN passes through!

The previous fix used clamp() which doesn't handle NaN. Only torch.nan_to_num() properly replaces NaN values.

Fixes Applied

1. Hungarian Matcher (sam3/train/matcher.py)

Added nan_to_num() guards in BinaryHungarianMatcherV2.forward():

# After computing L1 cost between boxes (line 571)
cost_bbox = torch.cdist(out_bbox, tgt_bbox, p=1)
cost_bbox = torch.nan_to_num(cost_bbox, nan=1e6, posinf=1e6, neginf=1e6)

# After computing GIoU cost (line 576)
cost_giou = -generalized_box_iou(...)
cost_giou = torch.nan_to_num(cost_giou, nan=0.0, posinf=2.0, neginf=-2.0)

# After computing class cost with focal loss (line 600)
cost_class = ...
cost_class = torch.nan_to_num(cost_class, nan=1e6, posinf=1e6, neginf=-1e6)

# After final cost matrix computation (line 611)
C = self.cost_bbox * cost_bbox + self.cost_class * cost_class + self.cost_giou * cost_giou
C = torch.nan_to_num(C, nan=1e9, posinf=1e9, neginf=-1e9)

Replacement values rationale:

  • Large values (1e6, 1e9) ensure bad predictions get low priority in Hungarian matching
  • GIoU is bounded to [-1, 1], so cost_giou replacement uses 2.0/-2.0

2. Loss Functions (sam3/train/loss/loss_fns.py)

Dice Loss (_dice_loss)

loss = 1 - (numerator + 1) / (denominator + 1)
loss = torch.nan_to_num(loss, nan=1.0, posinf=1.0, neginf=0.0)

Dice loss is in [0, 1], so NaN → 1.0 (worst case).

Sigmoid Focal Loss (sigmoid_focal_loss)

# After loss computation (both triton and non-triton paths)
loss = torch.nan_to_num(loss, nan=0.0, posinf=100.0, neginf=0.0)

IABCEMdetr Loss (IABCEMdetr.get_loss)

iou = box_ops.fast_diag_box_iou(src_boxes_xyxy, target_boxes_giou)
iou = torch.nan_to_num(iou, nan=0.0, posinf=1.0, neginf=0.0)

IoU is in [0, 1], so NaN → 0.0 (no overlap assumed).

Box Losses (Boxes.get_loss)

# L1 loss
loss_bbox = F.l1_loss(src_boxes, target_boxes, reduction="none")
loss_bbox = torch.nan_to_num(loss_bbox, nan=1.0, posinf=1.0, neginf=0.0)

# GIoU loss
loss_giou = 1 - box_ops.fast_diag_generalized_box_iou(...)
loss_giou = torch.nan_to_num(loss_giou, nan=2.0, posinf=2.0, neginf=0.0)

GIoU loss is in [0, 2], so NaN → 2.0 (worst case).

IABCEMdetr Final Losses (IABCEMdetr.get_loss)

# Before returning losses
loss_bce = torch.nan_to_num(loss_bce, nan=0.0, posinf=100.0, neginf=0.0)
presence_loss = torch.nan_to_num(presence_loss, nan=0.0, posinf=100.0, neginf=0.0)

Semantic Segmentation Losses (SemanticSegCriterion.get_loss)

# Presence loss
loss_presence = torch.nan_to_num(loss_presence, nan=0.0, posinf=100.0, neginf=0.0)

# Semantic segmentation losses
loss = torch.nan_to_num(loss, nan=0.0, posinf=100.0, neginf=0.0)
loss_dice = torch.nan_to_num(loss_dice, nan=1.0, posinf=1.0, neginf=0.0)

3. Loss Wrapper (sam3/train/loss/sam3_loss.py)

Added a final safety net in Sam3LossWrapper.forward():

# Final safety check: replace any NaN/Inf in the core loss
if isinstance(total_losses[CORE_LOSS_KEY], torch.Tensor):
    total_losses[CORE_LOSS_KEY] = torch.nan_to_num(
        total_losses[CORE_LOSS_KEY], nan=0.0, posinf=1e6, neginf=0.0
    )

This catches any NaN that slipped through individual loss guards.

Why This Fixes the Issues

  1. Defensive guards: nan_to_num() replaces NaN/Inf with finite values at every computation step where they can occur

  2. Sensible replacement values: Using worst-case but finite values (e.g., max loss) ensures:

    • Training can continue even with occasional bad batches
    • Bad predictions are naturally down-weighted in matching/loss
    • No gradient explosion from infinite losses
  3. Multiple layers of protection: Guards are placed at:

    • Individual cost/loss computations
    • Final aggregated values
    • This catches NaN regardless of where it originates

Files Modified

File Changes
sam3/train/matcher.py 4 nan_to_num() calls in BinaryHungarianMatcherV2.forward()
sam3/train/loss/loss_fns.py 10 nan_to_num() calls across _dice_loss, sigmoid_focal_loss, IABCEMdetr.get_loss, Boxes.get_loss, SemanticSegCriterion.get_loss
sam3/train/loss/sam3_loss.py 1 nan_to_num() call in Sam3LossWrapper.forward() as final safety net

Current Status

Status: Testing in Progress

Multiple rounds of fixes have been applied:

  1. Round 1: Added NaN guards to the Hungarian matcher cost matrix computations

    • Fixed the ValueError: matrix contains invalid numeric entries error
    • Training progressed past epoch 10
  2. Round 2: Added NaN guards to core loss functions (_dice_loss, sigmoid_focal_loss, Boxes.get_loss, IABCEMdetr.get_loss)

    • Training still failed at epoch 11 with Loss is nan
  3. Round 3 (Current): Added comprehensive NaN guards to:

    • IABCEMdetr.get_loss(): Guards on loss_bce and presence_loss
    • SemanticSegCriterion.get_loss(): Guards on loss_presence, loss, and loss_dice
    • Sam3LossWrapper.forward(): Final safety net on core_loss

The fix now has multiple layers of protection to catch NaN at every level of the loss computation pipeline.

Testing

Run the full training test to verify:

python tests/test_instance_segmentation_finetune.py

The test should now complete all 40 epochs without NaN errors.

Debugging Tips

If NaN errors persist, add logging to identify the source:

# Add to Sam3LossWrapper.forward() before the nan_to_num call
if isinstance(total_losses[CORE_LOSS_KEY], torch.Tensor):
    if not torch.isfinite(total_losses[CORE_LOSS_KEY]).all():
        import logging
        logging.warning(f"NaN/Inf detected in core_loss: {total_losses[CORE_LOSS_KEY]}")
        for k, v in total_losses.items():
            if isinstance(v, torch.Tensor) and not torch.isfinite(v).all():
                logging.warning(f"  NaN/Inf in {k}: {v}")

This will help identify which specific loss component is producing NaN values.

@tonylampada tonylampada self-assigned this Nov 28, 2025
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