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A Passive Ferrofluid Check Valve (PFCV)

This repo describes a passive ferrofluid one-way valve. This invention is apparently novel and should be quite important for making it easier to fabricate lab-on-a-chip applications, because it has no moving parts, and is completely passive.

Theory Paper

For more than a year, I have been trying to develop a complete theory of the valve. My somewhat messy efforts are here in this repo. I tend to write expansively in LaTeX, putting down a lot of thoughts and performing calculations more verbosely than would be accepted in typical published paper. This paper should be considered my notes at present, a "treatise" if you will, rather than a paper being prepared for publication. Some parts of it are likely stale.

Progress as of 13 July 2024

Last night, Joe Hershberge and proved out our best valve design yet. We are now consistently getting a collapse pressure of more than 100 cm of water, and cracking pressure of less than 10 cm of water. This is the best ratio we have measured. This design used a 3D chamber, which was a recommendation that Joe made.

IMG_5257 (1)

Note, in the data below, we used a high-pressure manometer with a resolution of only 4 cmH2O; we have a more precise low-pressure one, which we will use in the next experiments.

Trail Name Cracking (cmH2O) Collapse (cmH2O) Comment
X1 8 114
X2 8 110
X3 8 110
X4 12 106 2" magnet instead of 1"
X5 8 110 System held upside down in same configuration

I now believe this a very significant result (in this small technical niche which we created.)

A Humorous History

Our previous attempts to do this were deeply flawed (see below).

When public invention volunteer Veronica Stuckey agreed to work on this project, she invigorated the design effort. I wrote a quick (3-day) simulation using particles in a magnetic field, which gave me some rough guidance. This allowed me to design an asymmetric chamber which I thought might work. Veronica immediately tested it, and it worked---but in the opposite direction from the way that I thought it would work! That is, my theory of why the inlet would have low cracking pressure and the outlet sustain high pressure was completely and perfectly backwards. However, this meant that despite this error, we had succeeded in creating a functional ferrofluid valve with no moving parts! -- Robert L. Read

The Successful Valve

The current valve is described in the paper in this repo that we will submit to an open access journal soon. Like all Public Invention inventions, we do not seek patents, and you are free to use this design under the CERN Strong Reciprocal License (CERN-OHL-S-2.0).

The gist of the fundamental invention can be understood from the this diagram: TopViewFerrofluidModelLabelled

Veronica Stuckey made a nice video of her work that explains it well.

Screen Shot 2021-11-24 at 11 06 02 AM

Design For a Piston to Make a Pump

One of the most interesting things to do with these valves are to use them to make a pump. A pump simply requires a change in volume in the pumped fluid between two valves allowing flow in the same direction. We demonstrate this with our existing appratus via a hand-pumped syringe. However, we could also use a ferrofluid piston, in which case we would have a pump with no moving parts except for ferrfoluid itself.

A piston may be made by moving a blob of ferrofluid in channel (this has been done by many researchers already.) Based on some initial experiments, here is our design for an electronic ferrofluid piston:

Pump Improvements

Initial (Wrong Polarity) Sketch Idea

NOTE: as mentioned before, this idea is wrong, but usefully wrong---the valve works in the opposite direction to what is suggested.

Ferrofluid Check Valve Idea #2

Future Steps

As always, Public Invention invites you take this idea and run with it! Some potential fun things to do next would be:

  1. Can the performance of the valve be improved by shaping the chamber and/or the magnetic field better?
  2. How do the pressures change if you scale it down?
  3. How far can it be scaled down with a 3D printer before some sort of lithographic or etching technique is required?
  4. Can you make a positive-displacement pump on a single unit by making a 3D printed pump consiting of a 2 PFCVS, a piston made out of a ferrofluid bolus, and an external electomagnet to move the piston (possibly on a PCB)?
  5. This design is essentially a 2D shape slightly extrudede to be a 3D volume. Is there a fully 3D design that is similar but would have better performance?

Previously (2019)

An attempt to build a ferrofluidcheckvalve

This project is now considered a failure; I've attempted to write up what was learned, which is published at Medium

References

Note: The academic paper herein contains a better list of references!

Micromachines | Free Full-Text | Magnetically Induced Flow Focusing of Non-Magnetic Microparticles in Ferrofluids under Inclined Magnetic Fields | HTML (mdpi.com)

Ferrofluidic Pumps: A Valuable Implementation Without Moving Parts | IEEE Journals & Magazine | IEEE Xplore

Modeling of ferrofluid magnetic actuation with dynamic magnetic fields in small channels | SpringerLink (This paper was the one talking about the rotating magnets, however, this was all done in COMSOL simulation)

Development of a novel electromagnetic pump for biomedical applications - ScienceDirect

Magnets & Magnetism Frequently Asked Questions | Magnet FAQs (intemag.com) (This site I referenced because of the portion the talks about how a magnet's strength drops off over distance, and gives a good overview on magnetic behavior for the uninitiated)

On demand manipulation of ferrofluid droplets by magnetic fields - ScienceDirect (Ferrofluid behavior with magnets, not specific)

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