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FRAKS Flexarm

Fraks Flexarm

Free Range Arm Kinematics System

The Fraks Flexarm is a tool-balancing arm designed to keep the attached tool parallel throughout its movement. It was created to hold soldering irons to install heat set inserts into 3D printed parts.

It has a large working area for its size, and has quick release tool holders that are held in place with magnets.

Thanks to Zack Freedman for making Gridfinity an open source project, I have included Gridfinity storage into the base. You can read more about Gridfinity at https://gridfinity.xyz/

Fraks Animation


What do I need?

  • You will also need either pocket screws or a wood working fence clamp to secure the base to your work surface.

  • 4 pieces of 1515 extrusion, all cut to the same length and tapped on either end. I have tested this with 200mm and 270mm lengths.

  • 10x1x60mm extension springs, these seem to work well for 200-300mm builds. You can adjust the tension rate by moving the spring posts along the 1515 extrusion.

  • 10x100mm dowel pin and a 10x14x30mm brass Bushing

  • M10 washer, a 25mm diameter is listed, but any diameter and thickness washer will work.

  • M5x30 FHCS are recommended, but BHCS are also supported. The springs will touch button heads slightly, but will not affect performance from testing.

  • You will need a Soldering iron with a heatset insert adapter. I personally recommend either the Pinecil or TS101 Soldering Irons along with the adapter set from CNC Kitchen.

Current Supported Irons:
Pinecil with CNC Kitchen TS100&TS101 Adapter Set Pinecil
TS101 with CNC Kitchen TS100&TS101 Adapter Set PTS101
Imported adjustable solder iron (Generic) China_Soldering_iron

BOM

Part Description Quantity
1515 Extrusion 200-300mm (All the same length) 4 1515_Extrusion
10mm OD x 1mm Wire Gauge x 60mm Long Extension Springs 4 10X1X60_Spring
10mm x 100mm long Pin 1 Pin
10mm ID x 14mm OD x 30mm Length Brass Bushing 1 10x14x30_Bushing
10mmx24mm Washer 1 10x24x1_Shim
M3x8 FHCS 16 M3x8_FHCS
M3x8 SHCS 10 M3x8_SHCS
M3x12 BHCS 4 M3x12_BHCS
M3x20 BHCS 4 M3x20_BHCS
M5x30 FHCS (Or BHCS) 8 M5x30_BHCS
M3 Heatset Inserts (5mm OD x 4mm Length) 10 M3 Heatset
M3 Hex Nuts 20 M3_Hex_Nut
M5 Washers/Shims (10x1) 16 M5x10x1_Shim
6x3 Magnets 6 6x3_Magnet
6x2 Magnets (For Gridfinity Base) 12 6x2_Magnet
1-1/4 #8 Pocket screws (For screwing base to table) 4 Pocket_Screw
Table Saw Fence Clamp (For clamping to table) 1 Fence_Clamp

Amazon links

Fence Clamps

10x1x60 Springs

10x14x30 Bushing



Print Settings

  • 0.2mm layer heights

  • 0.4mm Line Width

  • 4-5 walls

  • 4-5 top and bottom layers

  • 40% infill

  • ABS and ASA have been tested

Assembly Tips


  • The center arms use a pair of magnets to pull the arms together when parked. Build 2 arms with magnets that that attract to each other.

Arm_Hardware_01

  • Build the other 2 arms like the image bellow, with the spring standoffs placed 90mm from one end. You can adjust these later.

Arm_Hardware_01


* Refer to cad for further assembly help *



Shield: CC BY-NC-SA 4.0

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

CC BY-NC-SA 4.0

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A balanced tool arm system

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