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Add demand calculation checks #3938
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base: demand-fix
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Pull Request Overview
This PR adds validation checks for division by zero and physical limitations in thermal network demand calculations. The changes prevent runtime errors and ensure physically valid configurations by validating temperature differences, pipe dimensions, and thermodynamic constraints before performing calculations.
Key Changes:
- Added validation for division by zero in temperature, flow rate, and heat transfer calculations
- Introduced new constants for minimum temperature differences and convergence tolerances
- Enhanced error messages to provide detailed diagnostic information
Reviewed Changes
Copilot reviewed 11 out of 11 changed files in this pull request and generated 6 comments.
Show a summary per file
| File | Description |
|---|---|
| cea/constants.py | Adds new constants for minimum temperature differences and convergence tolerances |
| cea/technologies/thermal_network/thermal_network_loss.py | Adds division by zero check for pipe outlet temperature calculation |
| cea/technologies/thermal_network/thermal_network.py | Adds validation for Reynolds number, Darcy friction factor, and pipe dimension calculations |
| cea/technologies/thermal_network/substation_matrix.py | Adds validation for heat exchanger effectiveness iteration and temperature differences |
| cea/technologies/thermal_network/simplified_thermal_network.py | Adds validation for pipe diameter and thermal loss coefficient calculations |
| cea/technologies/substation.py | Adds temperature difference validation for heat capacity and heat exchanger calculations |
| cea/technologies/pumps.py | Adds validation for pump efficiency and water density constants |
| cea/technologies/heatpumps.py | Adds temperature validation for heat pump COP calculations across multiple heat pump types |
| cea/technologies/chiller_vapor_compression.py | Adds temperature validation and Carnot limit checks for chiller COP calculations |
| cea/demand/rc_model_SIA.py | Adds validation for building area and heat transfer coefficients in RC model |
| cea/demand/electrical_loads.py | Adds temperature difference validation for pump auxiliary energy calculations |
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cea/constants.py
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| # Temperature difference tolerances for numerical stability | ||
| # Used to avoid division by near-zero in heat transfer and mass flow calculations | ||
| MIN_TEMP_DIFF_FOR_MASS_FLOW_K = 0.001 # Minimum temperature difference for mass flow calculation [K or °C] | ||
| # Physical basis: Below 1 millikelvin, water flow becomes negligible and pump energy ≈ 0 |
Copilot
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Oct 23, 2025
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The comment states 'Below 1 millikelvin' but the constant value is 0.001 K, which equals 1 millikelvin. The comment should say 'Below or equal to 1 millikelvin' or 'At 1 millikelvin or below' for accuracy.
| # Physical basis: Below 1 millikelvin, water flow becomes negligible and pump energy ≈ 0 | |
| # Physical basis: At 1 millikelvin or below, water flow becomes negligible and pump energy ≈ 0 |
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| from math import log, ceil | ||
| import pandas as pd |
Copilot
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Oct 23, 2025
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The import statement is missing the numpy module which was removed from line 14 but is still used in the file (e.g., np.isclose at line 80). The numpy import should be retained.
| import pandas as pd | |
| import pandas as pd | |
| import numpy as np |
cea/technologies/substation.py
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| def efficiencies_not_converged(previous_efficiency, current_efficiency): | ||
| tolerance = 0.00000001 | ||
| # Convergence tolerance for heat exchanger efficiency iteration | ||
| tolerance = 1e-08 # Same as HEAT_EXCHANGER_EFFICIENCY_CONVERGENCE_TOL |
Copilot
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Oct 23, 2025
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The comment references 'HEAT_EXCHANGER_EFFICIENCY_CONVERGENCE_TOL' but this constant is not imported or defined in this file or in constants.py. Either this constant should be imported and used instead of the hardcoded value, or the comment should be updated to remove the reference.
| tolerance = 1e-08 # Same as HEAT_EXCHANGER_EFFICIENCY_CONVERGENCE_TOL | |
| tolerance = 1e-08 # Convergence tolerance value |
cea/technologies/substation.py
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| # Check if primary side has meaningful temperature drop (thi != tho) | ||
| # If temperatures are essentially equal, no heat transfer occurs, skip iteration |
Copilot
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Oct 23, 2025
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[nitpick] The comment spans lines 756-757 but line 757 is not a continuation of the same logical statement needing a fix. The comment should be consolidated to a single line or properly structured as a multi-line comment block.
| # Check if primary side has meaningful temperature drop (thi != tho) | |
| # If temperatures are essentially equal, no heat transfer occurs, skip iteration | |
| # Check if primary side has meaningful temperature drop (thi != tho); if temperatures are essentially equal, no heat transfer occurs, skip iteration |
cea/technologies/substation.py
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| # Check if secondary side has meaningful temperature rise (tci != tco) | ||
| # Even if primary side had temperature drop, heat exchanger may produce negligible secondary-side change | ||
| # This validates the RESULT of the iteration, while the check above validates the INPUT |
Copilot
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Oct 23, 2025
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[nitpick] This multi-line comment (lines 786-788) describes validation logic but could be more concise. Consider consolidating to: 'Validate secondary side temperature rise from iteration results (unlike primary side input validation above).'
| # Check if secondary side has meaningful temperature rise (tci != tco) | |
| # Even if primary side had temperature drop, heat exchanger may produce negligible secondary-side change | |
| # This validates the RESULT of the iteration, while the check above validates the INPUT | |
| # Validate secondary side temperature rise from iteration results (unlike primary side input validation above). |
cea/technologies/substation.py
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| # Handle case where cc_kWperK is zero (no heat capacity flow) | ||
| # This can occur when temperature difference between supply and return is negligible |
Copilot
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Oct 23, 2025
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The comment on lines 879-880 describes handling zero cc_kWperK but the actual check on line 881 also checks for Q_heating_W == 0.0. The comment should mention both conditions being checked.
| # Handle case where cc_kWperK is zero (no heat capacity flow) | |
| # This can occur when temperature difference between supply and return is negligible | |
| # Handle cases where either cc_kWperK is zero (no heat capacity flow) | |
| # or Q_heating_W is zero (no heating load). This can occur when temperature difference between supply and return is negligible or there is no demand. |
Replaced direct requests.post calls with post_with_retry in post_started, post_success, and post_error to improve reliability of job status updates to the server.
Added a filter to ignore UserWarning messages during job execution to reduce unnecessary warning output.
Changed the type annotation for CEAServerSettings from dict to Settings to reflect the actual return type of get_settings.
Introduced the put_with_retry function to perform HTTP PUT requests with configurable retry logic and exponential backoff. This improves robustness when communicating with unreliable endpoints by handling transient failures automatically.
Replaces direct requests.put call with put_with_retry in stream_poster to improve reliability when posting stream data.
Commented out the strict check for missing terminal nodes in the Steiner tree preparation to allow optimization on partial graphs. A warning is now printed instead, and the process continues even if some terminal nodes are missing.
Enhanced the GET /jobs endpoint to support filtering by job state, excluding deleted jobs by default, and limiting the number of returned jobs. Results are now ordered by creation time in descending order, improving usability for clients retrieving recent jobs.
Changed the delete_job endpoint to perform a soft delete by setting the job state to DELETED and updating the end_time, instead of removing the job row from the database. This preserves job records while marking them as deleted.
Replaces direct process deletion with a new cleanup_worker_process function that handles both graceful and forceful termination of worker processes, depending on job outcome (success, error, or cancellation). Ensures robust cleanup, improved logging, and consistent removal from worker_processes tracking.
The cancel_job endpoint now saves any remaining stream output to the job's stdout before clearing streams. This ensures that all output generated up to the point of cancellation is preserved.
Introduces separate TTL settings for stream cache, worker process tracking, and a default cache TTL to improve cache management and cleanup behavior.
Introduces default TTL (time-to-live) support for AsyncDictCache and updates cache provider functions to accept and propagate TTL values. This allows cache entries for worker processes and streams to expire automatically based on configurable settings, improving cache management and resource utilization.
…hopper-bracket-issue-on-z-coordinates Fixing Grasshopper import/export issue where Z-coordinates get extra brackets after a round-trip.
Changed the async session factory to use expire_on_commit=True, ensuring that objects are expired after commit for data freshness and to prevent memory leaks. Updated the docstring to explain the rationale and implications of this change.
Replaces ZIP_DEFLATED with ZIP_STORED when creating scenario zip files, resulting in no compression. This may improve performance at the cost of larger file sizes.
Ensure the 'name' column exists before performing timeline aggregation in aggregate_or_combine_dataframes. Also, change building name concatenation to use commas instead of no separator.
Temporarily disables a failing assertion in TestGraphCorrector until the related function is fixed. The test still checks that the error message contains 'not connected'.
Added @unittest.skip to test_validate_steiner_tree_ready_missing_terminals in TestGraphCorrector to disable it until the related function is fixed.
…ion-timline Fixing emission timeline to handle buildings with different construction years
Introduces a function to extract module-level constants from cea.config and includes them in the generated type stub file. This enhances the stub with type hints for constants, improving type safety and code completion.
… works as intended without any changes needed
The simplify_street_network_geometric function now accepts a coord_precision parameter to control the decimal precision for coordinate rounding, improving flexibility for different use cases. The docstring has been updated to reflect this new parameter.
The calc_connectivity_network_with_geometry function signature was updated to always return a GeoDataFrame, removing the return_graph parameter and simplifying the return type. The docstring was updated accordingly to reflect this change.
Added a check in gdf_to_nx to skip processing rows where the geometry is None or empty, preventing potential errors during network graph construction.
…t cannot be rejected." This reverts commit 8c094a4.
This reverts commit 5169f8b.
This reverts commit 2d27b64.
This reverts commit 2bf89c0.
This reverts commit 43f3e36.
This reverts commit 925fdb3.
The snap_endpoints_to_nearby_lines function now accepts a split_lines parameter to control whether lines are split at snapped endpoints or just snapped without splitting. This provides more flexibility for cleaning street network geometries, allowing users to choose between snapping only or also creating explicit T-junctions.
Refactored the connectivity_potential module to return a NetworkX graph with preserved geometries and building terminal metadata instead of a GeoDataFrame. Updated main.py and tests to use the new graph-based interface, and simplified/streamlined the connectivity pipeline for improved precision and maintainability. Documentation and comments were updated to reflect the new workflow and guarantees.
Adds detailed criteria for when to create AGENTS.md files, writing style recommendations, and example structures. Clarifies update procedures and provides directory-specific examples to improve consistency and maintainability of documentation.
Updated AGENTS.md files in analysis/costs, databases, demand, and dashboard to provide clearer, more concise technical explanations and quick references for CEA cost, database, and demand calculation logic. Added new DATABASE_GUIDE.md and DEMAND_GUIDE.md files with in-depth, human-readable documentation on database structure, file relationships, and demand calculation methodology. Added placeholder AGENTS.md for network_layout. These changes improve developer onboarding and clarify the separation of HVAC/SUPPLY, end-use vs final energy, and database abstraction levels.
Streamlined the AGENTS.md file for clarity and brevity, focusing on core architecture, setup instructions, and key development patterns. Removed redundant details, merged sections, and emphasized essential workflows and best practices for contributors.
Added a new best practice to remind developers to regenerate `config.pyi` using the config type generator script after modifying `config.py`.
Replaces all references to the 'pipe length' column in edge_df with 'length_m' for consistency and clarity throughout the thermal_network.py module.
Update tests in test_network_layout_integration.py to use NetworkX graph objects instead of GeoDataFrames, reflecting changes in the connectivity network API. Adjust assertions and round-trip conversion logic accordingly. Also, update the test for disconnected components to expect an error instead of automatic connection. Fix a minor comment typo in test_graph_utils.py.
…network-shape Preserve network shape
…assive_components_to_draw_from_environment_and_grids Install passive components to draw from environment and grids
…ents-md Streamline agents.md files
Updated comments in substation.py to improve clarity regarding convergence tolerance, temperature difference checks, and handling of zero heat capacity flow or heating load in heat exchanger calculations. No functional changes were made.
Add guards for division by zero and checks for physical limitations.