VisualIQ is an AI-powered industrial vision system designed to automate product recognition and verification processes on production lines. It integrates high-speed camera acquisition, advanced AI analysis, and PLC communication for reliable, human-intervention-free production management.
Manual or barcode-based product verification is slow and error-prone. VisualIQ provides a high-speed, flexible solution for product verification, labeling, and real-time production reporting across diverse manufacturing environments.
This system demonstrates expertise in full-stack industrial integration, bridging Python AI models with industrial hardware.
- Model: OpenAI CLIP (Contrastive Language–Image Pretraining) ViT-B/32 is used for robust visual recognition.
- Self-Learning (Incremental Training): New product images are collected automatically (
dataset/train/{ürün_kodu}). Once sufficient data is gathered, the system notifies the operator for approval, triggering incremental training and integration into theclip_vector_db.npzvector database. - Data Scope: Operates on an active product list retrieved from the
vw_SonUretimEmriview in a SQL Server database, ensuring recognition is limited to currently relevant items. - Camera Interface: Utilizes an optimized DMV SDK interface for high-speed industrial camera acquisition, with a dedicated simulation mode available.
- PLC Communication: Receives a trigger signal from the PLC and transmits the identified product code back using the Modbus TCP protocol.
- Software Stack: Developed entirely on Python + PyTorch.
The Human-Machine Interface (HMI) is built with CustomTkinter for a robust desktop experience, featuring:
- Training Mode: Manages automated new product image collection and approval-based model updates.
- Active Products & Log Viewing: Provides real-time tracking, error logs (JSONL format), and production statistics.
- Management Panel: Centralized control for system configuration.
VisualIQ provides a high-speed, accurate, and sustainable industrial AI solution by seamlessly integrating Camera – PLC – Database – Artificial Intelligence into a single, manageable platform.
This project is a high-value commercial application. Due to proprietary agreements and commercial secrecy, the source code is kept in a private repository.
If you are a serious hiring manager or technical lead, please feel free to contact me via https://www.linkedin.com/in/misolmaz/ for a confidential technical discussion or a demonstration of the system's architecture and performance.