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Proposed Safety Guide
- Location of First Aid Kit
Know where to find MSDS, kitty litter, safety glasses, and ear plugs
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Tools can break or malfunction even in straightforward responsible use. If this happens, please report it.
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Tools are even more likely to break when used foolishly, or outside your expertise level. If this happens, please also report it. We will work to repair the tool and help you understand what to do next time. We may ask that you help subsidize repairs, but not outside your ability to afford it.
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However: what is absolutely unacceptable is to notice a broken tool -- through your fault or not -- and fail to report it. Being a criminally negligent jerkface = instant ban.
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Accidents‐ Report everything! We need to know for your safety. Inform Supervisor or Trained Personnel as soon as possible. Minor incidents are important. Accidents include any personal harm or any damage done to machines or tools.
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Danger‐ Anything that appears to be an immediate or potential hazard should be dealt with immediately. Damaged equipment should be reported.
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Electrical Hazards‐ Keep out of any electrical control boxes.
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Moving Parts‐ Always keep your hands and other extremities away from all moving parts.
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Eye Protection Imperative when working with or around any tools and machinery, even if you are not using the equipment. Eye protection must be worn at ALL times when you are in the shop. This is the law; there are no exceptions!
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Face Shields Required when using lathe, but advised for all machinery.
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Ear Protection Available and advised.
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Dust Mask Available upon request. Whenever working with wood, dust is produced and can be a hazard. Certain woods could contain harmful chemicals and Western Red Cedar has been attributed to asthma and nasal cancer. Wear mask when creating high levels of saw dust and always keep work area clean.
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No adjustments are to be made to any equipment except by the Shop Coordinator or the Shop Monitor. No exceptions.
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Clothing‐
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Long hair must be pulled back and secured.
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No loose clothing. Long sleeves should be rolled up and shirt tails should be tucked in.
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Must be wearing full‐length pants.
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Shoes must be rubber soled and closed toed, No sandals, etc.
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No jewelry can be worn, including watches and dangling earrings.
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Backpacks and other belongings must be stored outside woodshop area.
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No Food, Drinks, tobacco, alcohol, or drugs, legal or otherwise This and all A&M facilities are smoke‐free.
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Respect your peers and faculty Be considerate and helpful towards each other. No running, yelling, or other horseplay allowed.
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Electronics No headphones or cellular devices.
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Emergency
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Emergency Shut Down For use only in an emergency. These buttons cut power to all machines and outlets in the woodshop. Shut down switches are on all four walls.
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Fire Emergency pull is located to the right of the overhead door. Extinguishers are throughout the shop.
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First Aid first aid is located next to office window. Have personnel assist you with all injuries.
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Emergency Assistance Dial 9911 on campus phones.
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Only new lumber may be used in the shop. All bark must be removed from wood and wood must be properly dry. No other material, like metal or plaster, is to be used in the wood shop without permission of the Shop Monitor.
Applicable Safety Standards OSHA website • 29 CFR 1910.147 {Control of hazardous energy} • 29 CFR 1910.212 {General requirements for all machines} • 29 CFR 1910.213 {Wood working machinery requirements} • 29 CFR 1910.219 {Mechanical power-transmission apparatus} • 29 CFR 1926.304 {Wood working tools} • 29 CFR 1910.132 {Personal Protective Equipment}
III. Stationary Tool Safety
- Use machines only as intended. If in doubt, ask for assistance and/or refer to user manual.
- You should be informed in operation and safety procedure. If you are not comfortable with a machine, do not use it; ask for assistance.
- Focus on your work. Look, listen, and be in control of what you are doing. Do not be distracted by or talk to others and do not distract others.
- Avoid accidental starting.
- All Safety guards and devices must be in place when operating machines.
- Do not overreach.
- Machine must be at rest before removing byproducts and turned “off” before leaving.
- Return adjustable parts to rest position. Machine should be clean and clear before, during, and after it is used.
- Red knobs are not for adjustments. These are for calibrations that should only be done by Supervisor.
- Make all adjustments with the power box switched off! .
- All adjustable parts should be secure before power is on.
- Do not use force. The tool should do the work. If it does not perform as you expect, let trained personnel know. There may be a better way.
- Stay within reach of power switch at all times.
- Check for worn and damaged parts. Let trained personnel correct these problems. Do not attempt it yourself.
- Machinery should not be used to cut used lumber, plaster, or drywall.
Band Saw‐ Free‐hand tool designed for cutting circles and curves. Can also be used to rip and crosscut relatively small pieces of wood. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Always keep hands and fingers 3” away from the cutting edge.
- Upper guide should be only 1/8” above material height.
- Only use wood that has flat surfaces.
- Hold wood firmly feeding it into blade at a moderate speed.
- Check band for good tension.
- Avoid backing wood out of an incomplete cut.
- Blade inhibits tight turns that could twist and break band.
- Clicking while blade is in motion indicates a hazard. Inform trained personnel.
- Wheel guard doors must be closed and the blade properly adjusted before turning on the machine.
- Adjust the upper guide assembly so it is no more than1/4” above the work.
- Allow the saw to reach full speed before starting to feed the work.
- The stock must be held flat on the table.
- Feed the saw only as fast as the teeth will remove the wood easily.
- MAINTAIN AT LEAST A FOUR-INCH MARGIN OF SAFETY. (This means that the hands should always be at least four inches away from the blade when the saw is running.)
- Plan cuts to avoid backing out of curves, whenever possible. Stop the machine before backing out of a long curved cut.
- Make turns carefully and do not cut radii so small that the blade is twisted then broken.
- Round stock should not be cut unless mounted firmly in a jig.
- Do not let small pieces of wood accumulate around the blade. Move them out of the way with a push stick or turn off the saw, wait till the blade stops, and then clear the table.
- If you hear a clicking noise, turn off the machine at once. This sound indicates a crack in the blade. If the blade breaks, shut off the power and move away from the machine until both wheels stop.
- Turn off the machine as soon as you finish working. Sweep the table and the floor. All scrap in the scrap bin. Lower the upper guide assembly.
- Check for dust accumulation. Heavy use can cause so much sawdust to gather inside the saw that it packs between the saw and the wheel, breaking it. This might harming you or your work, and will certainly be a pain in your ass and wallet.
Sander‐ Free‐hand tool for sanding small pieces of wood. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Sand only in the direction of the wood grain on the downward stroke of the machine.
- Do not apply excessive force.
- Check sanding surfaces for tears or holes. Worn surfaces should be replaced.
- Check belt traction while running.
- Gloves should not be worn, neither should you hold object with rag.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Sanding spindle should be appropriate size for the radius of the curve you need to sand.
- Keep wood flat on table while sanding.
- Do not apply excessive force.
- Check sanding surfaces for tears or holes. Worn surfaces should be replaced
Used for cross cuts, miter and compound miter jointing.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Blade should be sharp, run freely, and be free of vibration.
- Let blade come to full speed before beginning cut.
- Hold material with hand away from blade and keep your fingers and thumb together.
- Do not cross your arms while using the saw.
- Start the saw, pull out, push down, and push back.
- Allow blade to stop completely before lifting up.
- Do not attempt to cut small pieces.
- Do not handle blade guard. It is designed to self‐retract.
- MAINTAIN A SIX-INCH MARGIN OF SAFETY FROM THE BLADE. This means that you must keep your hands six inches away from the path of the saw blade.
- Wear safety glasses.
- Keep the blade guard in position at all times.
- Hold stock firmly on the table and against the fence.
- After making the cut but before raising the saw make sure that the blade has come to a complete stop.
- When making multiple cuts of various angles do not move hands under the blade whether it is moving or not.
- When you complete your work at the saw lower the saw and lock it in place. Sweep the workstation and the floor. All scrap goes in the scrap bin.
create mortises. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Larger bits should be used at slower speeds.
- Adjust speed with motor running.
- Place scrap stock underneath material to be cut in order to protect base.
- Clamp plastic and metal to base.
- Wear safety glasses.
- Secure work properly.
- Never stand on tool.
- Do not wear gloves or loose clothing.
- Never start the drill press with the drill bit or cutting tool in contact with the work piece.
- Do not attempt to drill material that does not have a flat surface. No round stock.
- Stop the drill press before removing scrap pieces from the worktable.
- Clean the tool and the work area when done.
- Wear proper personal protection equipment. Safety glasses or face shield are required. Wear hearing protection that is appropriate for the level and duration of the noise in the tool room. A dust mask is recommended. Do not wear gloves.
- Wear proper apparel. No loose fitting cloths or neckties. No loose jewelry. Long hair must be covered or tied back. Non-slip footwear is recommended.
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Most drills have a locking pin that holds the trigger “on” until disengaged. Make sure that the trigger is in the “off” position before plugging in the drill to the power supply.
- Disconnect power supply before changing or adjusting bit or attachments.
- Select the bit or attachment suitable for the size of the drill and the work being done. The most common sizes are those that take shanks up to 3/8” or 1/2” diameters.
- Ensure that the bit or attachment is properly seated and tightened in the chuck. Remove chuck key before starting drill. Woodshop Safety Program Antioch College Safety Program 2016 13
- Use only bits and attachments that turn true. Do not use a bent drill bit.
- Use the auxiliary handle for larger work or for continuous operation.
- Keep all cords clear of cutting area. Inspect cords for frays or damage before use.
- Secure work piece being drilled to prevent movement. Do not drill with one hand while simply holding the material with the other.
- Withdraw the bit from the stock frequently to clear the shavings and cool the bit.
- Do not use excessive force to drill into hard material. Reduce drill speed.
- Do not overreach. Always keep proper footing and balance.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Use a push block whenever project goes over the cutting surface keeping fingers 4” from the cutting knives.
- Wood should be more than 6” long.
- Never adjust outgoing table.
- Feed against blade rotation. Reverse direction can cause serious injury.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
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Blade should be at full speed before beginning cut.
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Slowly return saw motor to the top and tighten it down. Never let go until it is secure.
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Be aware of the power cord that is does not fall into path of the blade critical when returning blade to top.
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Cut down full sheets of plywood on the panel saw. Do not use the table saw for full sheets!
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When cross cutting(cutting against the grain of the wood) let the saw blade come to a full stop before raising it up for the next cut. When cross cutting cut from the top only.
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Do not drop plywood on guide wheels, this might throw them out of alignment.
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Support large sheets of plywood properly.
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When ripping on the panel saw you will need help from the Shop Monitor to tail off the material. The Monitor will finish the cut by pulling both the stock and the off cut through the saw.
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Clean tool and work area when done.
machine cannot straighten bows or warps. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Use only with personnel assistance.
- Plane off only 1/16” each pass.
- Keep others out of line of input and output of table.
- Plane only clean clear wood. Any imperfections in the wood should be checked first.
- Only one piece of wood at a time. Do not start a second until first is clear and do not stack.
- If board stops moving, turn power off immediately, lower deck, and get trained personnel.
- Clear dust and woodchips with brush not hand.
- Feed against blade rotation. Reverse direction can cause serious injury.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Be sure adjustment keys and wrenches have been removed.
- Rotate motor once by hand before use.
- Lower hold down clamp against wood to secure it.
- Only use ½” stock wood or smaller that has flat only surfaces.
- Hold wood firmly feeding it into blade at a moderate speed.
- Blades should be changed by personnel but always check band for good tension.
- Stop blade before backing wood out of an incomplete cut.
- Make release cuts before making long curves.
- Support a large workpiece to reduce blade breaking and pinching.
- Always use the hold down device by lowering and adjusting the hold down foot so that it presses lightly on the workpiece, for each new operation.
- Always keep your hands and fingers away from the blade; follow the 3” rule.
- Never place your hands or fingers directly in line with the blade where you could cut them if you slipped.
- Do not start the machine with the blade in contact to the workpiece.
- Hold the work firmly against the table.
- This is a variable speed scroll saw; use the proper speed for the job & type of stock you are cutting.
- Make relief cuts before cutting long or sharp curves.
- STOP the saw and wait until all motion has stopped before removing small scrap & cut off pieces away from blade and off the table.
- Do not cut a workpiece that does not have a flat bottom that can rest on the table.
- Do not cut a workpiece that is too small to safely be supported and held onto.
- Never back out a bound blade from the kerf with the machine on; turn it off, then back out.
- Use a “V” block to cut cylindrical stock.
- When finished, release the blade tension to reduce stress on the blade.
- Clean the work area.
- Cut down full sheets of plywood on the panel saw. Do not use the table saw for full sheets!
- The miter saw is safer and more accurate for most crosscutting tasks. Use it for cuts less than 12".
- Never cut freehand. Always stabilize your work piece against the fence, a crosscut sled, or the like.
- Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Use a push block whenever project goes over the cutting surface. Keep hands at least 4” from blade (the size of your fist).
- Stand to side of wood being ripped.
- Stay within reach of power switch.
- Only use one fence or miter guage.
- Be sure adjustment wrenches or any other objects have been removed from table before use.
- Hold wood firmly feeding it into blade at a moderate speed. Push wood with a push stick until it clears cutting blade.
- This in not a free‐hand machine. Always use a fence or miter gauge.
- Feed against rotation. Wrong way will accelerate wood and cause damage.
- No dead‐cuts. Continue ripping all the way through your board without stopping.
- Only use wood that has flat surfaces.
- Only one piece of wood at a time. Do not start a second until first is clear.
- Set the blade so that it extends no more that 1/4-inch above the stock to be cut.
- Please ask for help before changing the blade or blade angle, and make sure you return the blade and alignment to true.
After use:
- As you complete your work, turn off the saw and remain until the blade has stopped.
- Return the saw blade to zero settings.
- Clear the saw of dust and waste.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Tool rest should be at proper height and as close to work as possible.
- Vary speed with motor running.
- Only certain types of wood can be milled. Check wood with trained personnel if unsure.
- Check for clearance and balance before beginning.
- Tailstock should be tight.
- Turning tool should not interfere with work.
- Do not jam tool into work, especially during rough turning.
- Disengage index pin before beginning.
- Refer to chart to determine speed.
- Use tools only as intended. If in doubt, ask for assistance and/or refer to user manuals.
- You should be informed in operation and safety procedure. If you are not comfortable with a machine, do not use it; ask for assistance.
- Focus on your work. Look, listen, and be in control of what you are doing. Do not be distracted by or talk to others and do not distract others.
- All safety guards and devices must be in place when operating tools.
- Avoid accidental starting.
- Tool should be at rest before removing byproduct and laying it down. Unplug a tool that is not being used.
- Unplug tool before changing parts and making adjustments. Be sure bits and blades are secure before usage. Turn switch to “OFF” before plugging into socket.
- Return adjustable parts to rest position. Machine should be clean and clear before, during, and after it is used.
- Do not use force. The tool should do the work. If it does not perform as you expect, let trained personnel know. There may be a better way.
- Do not overreach.
- Extension cords must be 3‐prong grounded or polarized. If a 2‐prong cord will not fit, flip it over.
- Pull plug out from sockets by the grip not the cord.
- Use clamps and vises to hold down wood or metal. Keep your hands free to control the hand tool.
- Cords can be electrocution hazards. Be sure they run behind you, out of the tools direction.
- Hold by insulated gripping for greater shock protection.
- Check for worn and damaged parts. Let trained personnel correct these problems. Do not attempt it yourself.
- Wood should be flat and clear of all foreign objects.
boards, old finishes, and sometimes metal and plastic. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Hold with both hands. This tool is easy to loose control of.
- Belt must be tracked properly before use.
- The weight of the sander is sufficient. Leaning on the tool is bad for the motor and is less effective.
- When using the Sander, turn on the dust extractor.
- Wear safety glasses. Dust mask (supplied by you) recommended.
- Do not use worn out or loaded up sanding tubes or belts. There is a rubber sanding belt cleaner next to the sander to use on loaded up sanding surfaces. Use of the cleaner will make the sanding surfaces last longer.
- Always hold work securely.
- Move your work across the surface of the abrasive. DO NOT sand in one place, this clogs, burns and ruins the abrasive surface.
- The sanding belt should track in the middle of the plate. Do not use the machine if the belt is rolling off one side of the other . Report any tears or holes or flaws to the Monitor. Do not attempt to readjust the machine yourself.
- Clean up when done.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Hold with both hands. This tool is easy to loose control of.
- Blade guard is designed to self‐ retract.
in other detailed spaces. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- A moderate grip on the sander is sufficient. Excessive force is bad for the motor and is less efficient.
or metal. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Drill straight in and pull straight out. Twisting or wobbling bit in a hole will damage the bit and cause bodily harm.
- Bits can be extremely hot after use.
- Be sure to drill with motor in forward direction. Reverse direction will burn or can ignite wood.
- Pull bit out of deep holes to remove debris. Excess chips can cause overheating.
- Wear proper personal protection equipment. Safety glasses or face shield are required. Wear hearing protection that is appropriate for the level and duration of the noise in the tool room. A dust mask is recommended. Do not wear gloves.
- Wear proper apparel. No loose fitting cloths or neckties. No loose jewelry. Long hair must be covered or tied back. Non-slip footwear is recommended.
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Most drills have a locking pin that holds the trigger “on” until disengaged. Make sure that the trigger is in the “off” position before plugging in the drill to the power supply.
- Disconnect power supply before changing or adjusting bit or attachments.
- Select the bit or attachment suitable for the size of the drill and the work being done. The most common sizes are those that take shanks up to 3/8” or 1/2” diameters.
- Ensure that the bit or attachment is properly seated and tightened in the chuck. Remove chuck key before starting drill. Woodshop Safety Program Antioch College Safety Program 2016 13
- Use only bits and attachments that turn true. Do not use a bent drill bit.
- Use the auxiliary handle for larger work or for continuous operation.
- Keep all cords clear of cutting area. Inspect cords for frays or damage before use.
- Secure work piece being drilled to prevent movement. Do not drill with one hand while simply holding the material with the other.
- Withdraw the bit from the stock frequently to clear the shavings and cool the bit.
- Do not use excessive force to drill into hard material. Reduce drill speed.
- Do not overreach. Always keep proper footing and balance.
- Safety glasses required.
- When using the carving chisels DO NOT FORCE THEM, do not hog out too much wood, approach knots with caution. Take care of the mallet when striking the chisels. DO NOT DROP THE CHISELS.
- Secure stock when working. If you don’t know how, ASK!
- Put them back in their proper place.
- When cutting with a knife or razor, cut away from yourself.
- If the tool is broken or compromised please tell the Shop Monitor.
- Do not drill yourself, stab yourself, or hit yourself. If you get something in your eye wash it out
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- The weight of the sander is sufficient. Excess pressure on the tool is bad for the motor and is less effective.
- Abrasive paper should be secure before use.
rough edges. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Hold with both hands. This tool is easy to loose control of.
- Lay tool trigger and grinder side up.
- Always position wheel guard between you and your work.
with the maximum thickness of 4 1/4” for wood and1¼” for plastic and fiberglass, refer to manual for metal thickness. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Find a clear area to work with this tool and secure the material.
- Keep base on flat surface when in use.
- Do not use a bent blade.
- Wear proper personal protection equipment. Safety glasses are required. Wear hearing protection that is appropriate for the level and duration of the noise in the tool room.
- Wear proper apparel. No loose fitting clothes or neckties. No loose jewelry. Long hair must be covered and tied back. Non-slip footwear is recommended. Woodshop Safety Program Antioch College Safety Program 2016 10
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Be sure you are using the proper blade for the material and type of cut to be performed.
- Clamp material down to a table when possible.
- Plan your cut before you begin. Be sure that all cords are clear of your cutting path.
- Start the saw just before you come in contact with the material.
- If you must stop in the middle of a cut, release the trigger while firmly holding the saw down against the material. Allow the blade to come to a complete stop before pulling the saw away from material.
- When finished, unplug the jig saw and remove the blade. Store the saw and blades in their proper location.
for biscuit joining. It will cut sizes “FF,” “0,” “10,” and “20” at 5/32” thickness. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Hold with both hands. This tool is easy to loose control of.
- This is not free‐hand. Do not attempt to move tool when in place for cut.
- Release pressure slowly after cut.
framing nails. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Material must be sufficient enough to withstand impact of tool.
- Never point this in the direction of another person. Also, no one should be in front of operator in case of error.
- This tool is not to be used in any way other than intended.
- Do not tamper with contact element.
- The air hose is the power, disconnect when reloading or adjusting.
Brad Nailer, Narrow Crown Stapler, Finishing Nailer
- You must wear safety glasses when using any of these tools.
- Connect tool to air supply before loading fasteners. Always assume that the tool contains fasteners.
- Never point the tool at yourself or anyone else. Woodshop Safety Program Antioch College Safety Program 2016 12
- Remove finger from trigger when not driving fasteners. Never carry a tool with your finger on the trigger.
- Do not drive fasteners into a surface that is too hard.
- Do not drive fasteners on top of other fasteners or drive fasteners at too steep of an angle.
- Keep hands and fingers away from the nailing area. You could nail through the material and into your finger.
- Do not fasten too close to the edge of the material. The material could split and the fastener could fly free or ricochet, causing personal injury to you or someone in the work area.
- When done blow out tool and return to the tool case. Roll up air hose.
material more rapidly than a finish sander. Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- A moderate grip on the sander is sufficient. Excessive force is bad for the motor and is less efficient.
- Abrasive paper should be secure before use.
- This tool is capable of abrasions unlike finishing sanders.
Safety Eye protection is required by law. Do not be distracted by or talk to others when operating tools.
- Hold with both hands. This tool is easy to loose control of.
- Bits can be extremely hot after use.
- Keep base on flat surface for smooth cuts.
- Make progressive cuts to desired depth.
- Speed should be reduced for larger bits.
- Do not “Climb‐cut.” Cut outside edges counter‐ clockwise and inside edges clockwise.