fix(exec) fail close on invalid deny pattern

cmd/picoclaw/internal/gateway/helpers.go

@@ -4,6 +4,7 @@ import (
 	"context"
 	"errors"
 	"fmt"
+	"log"
 	"net/http"
 	"os"
 	"os/signal"
@@ -232,7 +233,10 @@ func setupCronTool(
 	cronService := cron.NewCronService(cronStorePath, nil)
 
 	// Create and register CronTool
-	cronTool := tools.NewCronTool(cronService, agentLoop, msgBus, workspace, restrict, execTimeout, cfg)
+	cronTool, err := tools.NewCronTool(cronService, agentLoop, msgBus, workspace, restrict, execTimeout, cfg)
+	if err != nil {
+		log.Fatalf("Critical error during CronTool initialization: %v", err)
+	}
 	agentLoop.RegisterTool(cronTool)
 
 	// Set the onJob handler

pkg/agent/instance.go

@@ -1,6 +1,7 @@
 package agent
 
 import (
+	"log"
 	"os"
 	"path/filepath"
 	"strings"
@@ -51,7 +52,12 @@ func NewAgentInstance(
 	toolsRegistry.Register(tools.NewReadFileTool(workspace, restrict))
 	toolsRegistry.Register(tools.NewWriteFileTool(workspace, restrict))
 	toolsRegistry.Register(tools.NewListDirTool(workspace, restrict))
-	toolsRegistry.Register(tools.NewExecToolWithConfig(workspace, restrict, cfg))
+	execTool, err := tools.NewExecToolWithConfig(workspace, restrict, cfg)
+	if err != nil {
+		log.Fatalf("Critical error: unable to initialize exec tool: %v", err)
+	}
+	toolsRegistry.Register(execTool)
+
 	toolsRegistry.Register(tools.NewEditFileTool(workspace, restrict))
 	toolsRegistry.Register(tools.NewAppendFileTool(workspace, restrict))
 

pkg/tools/cron.go

@@ -33,15 +33,19 @@ type CronTool struct {
 func NewCronTool(
 	cronService *cron.CronService, executor JobExecutor, msgBus *bus.MessageBus, workspace string, restrict bool,
 	execTimeout time.Duration, config *config.Config,
-) *CronTool {
-	execTool := NewExecToolWithConfig(workspace, restrict, config)
+) (*CronTool, error) {
+	execTool, err := NewExecToolWithConfig(workspace, restrict, config)
+	if err != nil {
+		return nil, fmt.Errorf("unable to configure exec tool: %w", err)
+	}
+
 	execTool.SetTimeout(execTimeout)
 	return &CronTool{
 		cronService: cronService,
 		executor:    executor,
 		msgBus:      msgBus,
 		execTool:    execTool,
-	}
+	}, nil
 }
 
 // Name returns the tool name

pkg/tools/shell.go

@@ -69,11 +69,11 @@ var defaultDenyPatterns = []*regexp.Regexp{
 	regexp.MustCompile(`\bsource\s+.*\.sh\b`),
 }
 
-func NewExecTool(workingDir string, restrict bool) *ExecTool {
+func NewExecTool(workingDir string, restrict bool) (*ExecTool, error) {
 	return NewExecToolWithConfig(workingDir, restrict, nil)
 }
 
-func NewExecToolWithConfig(workingDir string, restrict bool, config *config.Config) *ExecTool {
+func NewExecToolWithConfig(workingDir string, restrict bool, config *config.Config) (*ExecTool, error) {
 	denyPatterns := make([]*regexp.Regexp, 0)
 
 	if config != nil {
@@ -86,8 +86,7 @@ func NewExecToolWithConfig(workingDir string, restrict bool, config *config.Conf
 				for _, pattern := range execConfig.CustomDenyPatterns {
 					re, err := regexp.Compile(pattern)
 					if err != nil {
-						fmt.Printf("Invalid custom deny pattern %q: %v\n", pattern, err)
-						continue
+						return nil, fmt.Errorf("invalid custom deny pattern %q: %w", pattern, err)
 					}
 					denyPatterns = append(denyPatterns, re)
 				}
@@ -106,7 +105,7 @@ func NewExecToolWithConfig(workingDir string, restrict bool, config *config.Conf
 		denyPatterns:        denyPatterns,
 		allowPatterns:       nil,
 		restrictToWorkspace: restrict,
-	}
+	}, nil
 }
 
 func (t *ExecTool) Name() string {

pkg/tools/shell_test.go

@@ -11,7 +11,10 @@ import (
 
 // TestShellTool_Success verifies successful command execution
 func TestShellTool_Success(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{
@@ -38,7 +41,10 @@ func TestShellTool_Success(t *testing.T) {
 
 // TestShellTool_Failure verifies failed command execution
 func TestShellTool_Failure(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{
@@ -65,7 +71,11 @@ func TestShellTool_Failure(t *testing.T) {
 
 // TestShellTool_Timeout verifies command timeout handling
 func TestShellTool_Timeout(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
+
 	tool.SetTimeout(100 * time.Millisecond)
 
 	ctx := context.Background()
@@ -93,7 +103,10 @@ func TestShellTool_WorkingDir(t *testing.T) {
 	testFile := filepath.Join(tmpDir, "test.txt")
 	os.WriteFile(testFile, []byte("test content"), 0o644)
 
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{
@@ -114,7 +127,10 @@ func TestShellTool_WorkingDir(t *testing.T) {
 
 // TestShellTool_DangerousCommand verifies safety guard blocks dangerous commands
 func TestShellTool_DangerousCommand(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{
@@ -135,7 +151,10 @@ func TestShellTool_DangerousCommand(t *testing.T) {
 
 // TestShellTool_MissingCommand verifies error handling for missing command
 func TestShellTool_MissingCommand(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{}
@@ -150,7 +169,10 @@ func TestShellTool_MissingCommand(t *testing.T) {
 
 // TestShellTool_StderrCapture verifies stderr is captured and included
 func TestShellTool_StderrCapture(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	args := map[string]any{
@@ -170,7 +192,10 @@ func TestShellTool_StderrCapture(t *testing.T) {
 
 // TestShellTool_OutputTruncation verifies long output is truncated
 func TestShellTool_OutputTruncation(t *testing.T) {
-	tool := NewExecTool("", false)
+	tool, err := NewExecTool("", false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
 
 	ctx := context.Background()
 	// Generate long output (>10000 chars)
@@ -198,7 +223,11 @@ func TestShellTool_WorkingDir_OutsideWorkspace(t *testing.T) {
 		t.Fatalf("failed to create outside dir: %v", err)
 	}
 
-	tool := NewExecTool(workspace, true)
+	tool, err := NewExecTool(workspace, true)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
+
 	result := tool.Execute(context.Background(), map[string]any{
 		"command":     "pwd",
 		"working_dir": outsideDir,
@@ -232,7 +261,11 @@ func TestShellTool_WorkingDir_SymlinkEscape(t *testing.T) {
 		t.Skipf("symlinks not supported in this environment: %v", err)
 	}
 
-	tool := NewExecTool(workspace, true)
+	tool, err := NewExecTool(workspace, true)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
+
 	result := tool.Execute(context.Background(), map[string]any{
 		"command":     "cat secret.txt",
 		"working_dir": link,
@@ -249,7 +282,11 @@ func TestShellTool_WorkingDir_SymlinkEscape(t *testing.T) {
 // TestShellTool_RestrictToWorkspace verifies workspace restriction
 func TestShellTool_RestrictToWorkspace(t *testing.T) {
 	tmpDir := t.TempDir()
-	tool := NewExecTool(tmpDir, false)
+	tool, err := NewExecTool(tmpDir, false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
+
 	tool.SetRestrictToWorkspace(true)
 
 	ctx := context.Background()

pkg/tools/shell_timeout_unix_test.go

@@ -22,7 +22,11 @@ func processExists(pid int) bool {
 }
 
 func TestShellTool_TimeoutKillsChildProcess(t *testing.T) {
-	tool := NewExecTool(t.TempDir(), false)
+	tool, err := NewExecTool(t.TempDir(), false)
+	if err != nil {
+		t.Errorf("unable to configure exec tool: %s", err)
+	}
+
 	tool.SetTimeout(500 * time.Millisecond)
 
 	args := map[string]any{